Misalignment Switches for Bucket Elevators

SBW

Article Number: 94.046 510.xxx

  • Schieflaufschalter für Metallbecher
  • Sensor induktiv
  • 2m Kabel

Features

Kiepe type SBW position switches are used in conveyor systems to monitor the misalignment of belt bucket elevators with metal buckets. In this function, they protect the belts and bucket elevator walls from damage or destruction in the event of misalignment and are mounted in pairs on mounting plates outside the bucket elevator at critical points. They require a metal-free zone The Kiepe position switch type SBW complies with the Low Voltage Directive 2014/35/EU, EMC Directive 2014/30/EU and RoHS Directive 2011/65/EU. 

Note Use in safety circuits is not permitted. The use of these devices in applications where the safety of persons depends on their function is not permitted.

Corrosive

Powder
Suitable
Gravel
Suitable
Rubble
Not Suitable

Non-Corrosive

Powder
Suitable
Gravel
Suitable
Rubble
Not Suitable

The position switch type SBW switches when a metal surface approaches. Depending on the configuration of the switching output, the SBW switches off (NC) or on (NO). The switching status of the output is indicated by an LED on the device. The switching distance sn is adjustable. The setting potentiometer is installed in the housing and protected by a plastic screw. It has no end stop. A soft click signals the end of the adjustment in both directions.

DesignationMisalignment Switch for Bucket Elevator
Type of actuationInductive proximity switch, adjustable
Complies withEN 60947-1, EN 60947-5-2
Suited forControl circuits in accordance with DIN EN 60204 -1
EnclosurePBT, yellow, RAL 1004
Permissible ambient temperature-20°C...+70°C
DisplayLED
Protection ratingIP67
General
VersionDCAC
Type

SBW011*

Allmetall

SBW 002

SBW 003

SBW051

SBW 052 

SBW 053

Ordering Code

94.046 510.011

94.046 510.002

94.046 510.003

94.046 510.051

94.046 510.052

94.046 510.053

Rated operating distance sn

70 mm

70 mm

120 mm

50 mm

70 mm

120 mm

Adjustable range

30-90 mm

20-110 mm

20-150 mm

25-80 mm

20-110 mm

20-150 mm

with metal object

100x100x1

(Alu)

100x100x1

(ST37)

120x120x1

(ST37)

100x100x1

(ST37)

120x120x1 

(ST37)

Hysteresis (max.)

10 % Sn

10 % Sn

Housing Diameter D

80 mm

100 mm

160 mm

80 mm

100 mm

160 mm

Metal-free Zone (recommended)

 

240 mm

300 mm

480 mm

240 mm

300 mm

480 mm

Supply voltage

DC 10-30V

DC 10-55V

AC 20-250 V

Current consumption

4 mA

2,5 mA

Rated insulation voltage Ui

75 V

250 V

Rated impulse withstand voltage Uimp

1 kV

1 kV

Switching output, adjustable

PNP, NC/NO

2-wire AC, NC/NO

Switching current (max.) at 25°C

200 mA

400 mA

400 mA

Switching current (min.)

 

8 mA

Voltage drop

2 V

6 V

Switching frequency (max.)

20 hz

10 hz

Connecting cable

2m, PVC 

3x0,5 mm2

2m, PVC 

2x0,75 mm2

Connection drawing

A

B

As bucket elevator belt misalignment switches, the SBWs are mounted in pairs on a plastic mounting plate in front of the drive drum and in front of the return drum. An installation opening must be cut into the bucket elevator wall for this purpose. For optimum use of the switching distance, this opening should correspond to the specified metal-free zone. Smaller openings reduce the range. The switches must be arranged so that their active sensor surface is fully damped by the passing metal buckets. The switching distance is reduced for buckets with conical side walls. The correction factors for the switching distance given in the following table refer to complete damping of the switch. The switches are supplied from the factory as normally closed contacts. After loosening the PG screw connection and disconnecting the connection cable, the “normally open - normally closed” changeover switch becomes accessible.

Note If the switches are operated beyond their rated switching distance, both the switching hysteresis and the sensitivity to metal parts approaching from the side or rear will increase.

Variants

Name Ordering No. Weight Switching Distance Sₙ Output Diameter Switching Behavior Adjustable Switching Behavior
SBW 011 Allmetal 94.046 510.011 0.6 kg / 1 Unit 70 mm PNP 80 mm Yes NC/NO
SBW 002 94.046 510.002 0.6 kg / 1 Unit 70 mm PNP 100 mm Yes NC/NO
SBW 003 94.046 510.003 0.6 kg / 1 Unit 120 mm PNP 160 mm Yes NC/NO
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